Process Management Academy Europe 2012
Excellence in Safety and Sustainability
March 5-6, 2012 - Antwerp, Belgium
With an emphasis on practical strategies, best practices, and maximizing the business benefits of safe and sustainable manufacturing, ARC Advisory Group’s 8th Annual Process Management Academy (PMA) takes the theme “Excellence in Safety and Sustainability” to the next level.
The general session will include presentations by end users who will share their experiences, as well as by leading technology suppliers and other industry experts. In addition, dedicated workshops will focus on the specific issues surrounding cyber security and functional safety, process safety, energy efficiency, and supply chain integrity and brand protection in the process and hybrid industries. The Cyber Security and Functional Safety Workshop will follow upon objectives identified at the previous workshop held at ARC's 2011 Process Management Academy.
ARC continues to extend, via live internet broadcast, the content of PMA to a broader audience. Presentations and discussions can be viewed at www.process-management-academy.com. Participants travelling to Antwerp have the benefit of networking on a face-to-face basis. |
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Who Should Attend The Process Management Academy is a must-attend event for:
CEOs, COOs, and Presidents
CIOs and CTOs
VPs, Directors, Managers, and Domain Experts of:
IT
Operations, Supply Chain, or Manufacturing
Engineering Process Development
Asset Management or Maintenance
Quality or HSE
Process Safety
Plant Managers, Supervisors, and Safety Officers
Production Managers and Supervisors
Architects of Enterprise Integration
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Workshops
In addition to the general sessions, dedicated workshops will focus on the specific issues surrounding cyber security and functional safety, process safety, energy efficiency, and supply chain integrity and brand protection in the process and hybrid industries.
Cyber Security and Functional Safety Information technology and automation are the backbones of most manufacturing operations. However, production downtime due to IT-related risks is on the rise and, in the coming years, both the rate of technology change and the degree of information integration required will remain high. How will we manage the associated risks? What needs to be done to secure automation systems in the future?
These questions were the topic of the IT Security Workshop held in conjunction with ARC’s 2011 Process Management Academy. Participants agreed to take action on the conclusions drawn during the workshop and follow up in a second workshop during PMA 2012. This continued discussion will deal with standardization efforts, custom approaches, the development of intrinsic security design, appropriate levels of protection, and the findings of the IT security investigations conducted in close collaboration with NAMUR
End users demand easy and less complex automation solutions. At this moment in time, more and more smart safety options are competing with traditional ways of safety wiring. Will this be the start of a new installation standard for safety applications? This workshop will address this trend and present the technical opportunities available.
Excellence in Process Safety Despite decades of automation effort, human error in operations and maintenance remains a major contributor to industrial risk. Major recent accidents are still fresh in memory, but there are many more ‘near-misses’. One danger is the unconscious belief that we cannot do much about human unpredictability and unreliability, thus perpetuating industrial incidents and accidents. The most common root causes for error are lack of competence and failure to follow a procedure. This workshop is a platform to share experiences, best practices, and discuss standardization and cooperation in process safety, as a complement to safety automation.
Energy Efficiency From the 1950s to the 1990s, the share of energy costs in the process industries was on average below 7 percent. In the 2000s the share rose sharply and reached, depending on industry and region, between 15 and 25 percent. The industry has to face the mounting challenge to counteract increasing energy costs. While some industries such as chemicals have been working on this issue consistently for over 20 years, others were struck by the 2007/2008 wake-up call. At the PMA 2009 and 2010 conferences, the discussion focused on low hanging fruits, small punctual investments with fast return on investment. However, there is a limited number of these investments. At this workshop, we endeavor to answer the question: How long will there by low hanging fruits and what to do next?
Best Practices in Supply Chain Integrity and Brand Protection An estimated 10 percent of all goods are counterfeit and 7-8 percent of global pharmaceuticals. The OECD and US Government estimate the damage to the global market between $650 billion and $1 trillion. Impacted industries are, among others, apparel, consumer electronics, pharmaceuticals, and automotive spare parts. As a result, manufacturers now deploy anti-counterfeiting technologies to protect brands, protect consumers, and allow rapid and effective response to counterfeit products. These can be visible or invisible, machine or man readable identification and serialization on packaging or the product itself. In Europe the anti-counterfeiting initiatives are strongly stimulated by regulation related to drug safety and managing fraud in the reimbursement processes. This workshop will discuss challenges and solutions, both procedural and technological, in reducing counterfeiting. |
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Agenda
The preliminary schedule for the forum is as follows. Times and sessions are subject to change.
Monday, March 5 |
| 1-3 PM |
Workshop: Cyber Security and Functional Safety Moderator: Thomas Menze, ARC
Current Threats for Process Automation Systems: Examples of the Latest Virus, Trojan, and Hacker Attacks Thomas Menze, ARC Advisory Group
IT-Security: Current Concepts and Approaches to Increase the Safety of Automation Solutions Prof. Dr. Peter Fröhlich, Hirschmann Automation & Control / Deggendorf University of Applied Sciences
The Special Relation between IT-Security and Functional Safety Stefan Ditting, HIMA Paul Hildebrandt GmbH+Co.KG
Open Discussion
Summary and Next Steps |
Workshop: Best Practices in Supply Chain Integrity and Brand Protection Moderator: Valentijn de Leeuw, ARC
Research Results in Supply Chain Integrity and Brand Protection Dr. Valentijn de Leeuw, ARC Advisory Group
An Introduction to Serialization, E-Pedigree, and Track & Trace Stefan Zimmermann, Atos
Open Discussion
Summary and Next Steps |
| 3-3:30 PM |
Coffee/Tea Break |
| 3:30 - 5:30 PM |
Workshop: Energy Efficiency Moderator: Florian Güldner, ARC
Energy Management in the Chemical Industry Dr. Herbert Maier, Clariant
Energy Integration for Batch Processes Torsten Hellenkamp, INOSIM Consulting
Batch processes pose new challenges for energy integration, as production is more variable and dynamic compared to continuous processes. In order to re-use energy, we need possibilities to store and convert energy to have it available in the right form, at the right time, and at the right place. Simulation tools can identify existing potentials and support a quick realization of projects. We would like to share the outcome of a current project.
From Data Collection to Visualization Frank Knafla, PHOENIX CONTACT ELECTRONICS
Collecting data from the plant floor is the first step for energy management and the base which all following systems need to rely on. However, energy data is barely of value for itself but needs to be integrated with process data and other information. Based on the right data, visualization and analysis of data can bring significant savings.
Open Discussion
Summary and Next Steps |
Workshop: Process Safety Moderator: David Humphrey, ARC
After the Fact: Process Accident Analysis and Lessons Learned Dr. Andrew Lichnowski, EEMUA
Human Reliability in Process Operations: What Can We Learn from Aviation and Nuclear Power? Luc De Wilde, Total Refining & Chemicals
Developing Process Safety Indicators for Successful Management Sjoerd Nanninga, iBanx HSE
Managing health and safety in the workplace means much more than monitoring abnormal values. A holistic approach also takes into account human factors that can't easily be quantified. As a process user, in which key areas should you develop HSE indicators? What is the difference between leading and lagging indicators and how do they relate to your risk framework? How can process users apply and balance leading and lagging indicators?
Open Discussion
Summary and Next Steps |
| 6 PM |
Executive Round Table and Dinner (by invitation) Introduction by Andrew Walker, Blue Gold Marketing: Water: Precious Resource, Process Opportunity |
| 7 PM |
Registration and Welcome Reception |
Tuesday, March 6 |
| 8 - 9 AM |
Registration |
| 9 - 9:10 AM |
Opening Speech Uwe Grundmann, ARC Advisory Group |
| 9:10 - 9:45 AM |
Implementation of a Holistic Energy Efficiency Program on a Global Level Dr. Herbert Maier, Clariant |
| 9:50 - 10:25 AM |
Automating the Unmanned Operations of the Giant Groningen Gas Field Wim van Meijeren, NAM |
| 10:30 - 11:05 AM |
Breakthrough of Integrated Safety with openSAFETY* Stéphane Potier, B&R Industrie-Elektronik |
| 11:05 - 11:25 AM |
Coffee and Tea Break |
| 11:25 AM - 12 PM |
Process Optimization in Production Processes and Lifecycle Management with References from Major Chemical Companies* Rolf Panzke, Siemens |
| 12 - 12:35 PM |
Mission Critical Network Design for Industrial Applications* Tsjoi Tsim, BT Advise |
| 12:35 - 1:35 PM |
Lunch |
| 1:35 - 2:10 PM |
Independent Open BPCS-SIS Integration* Dr. Mario Rebolledo Wueffer, HIMA |
| 2:10 - 2:45 PM |
EEMUA Reviews Root Causes of Buncefield Explosion Dr. Andrew Lichnowski, EEMUA |
| 2:45 - 3:20 PM |
Sustainability – Better to Consider Early Than to Assess Later!* Katrin Sulzbacher, TU Dortmund University |
| 3:20 - 3:55 PM |
Increased Efficiency by Integrated Engineering and Operations* Marnix DuClou, Siemens Industry Software |
| 3:55 - 4:15 PM |
Coffee and Tea Break |
| 4:15 - 4:50 PM |
Advanced Operator Assistance for Starting Procedures in Process Industries Michael Büßelmann, Yokogawa Deutschland |
| 4:55 - 5:30 PM |
Biological Treatment of Filtrate from Mechanically Dewatered Dredging Spoils Patrick De Pryck, Contec |
| 5:30 - 6 PM |
Forum Summary and Results of Day 1 Workshops Valentijn de Leeuw, Florian Güldner, David Humphrey, Thomas Menze, ARC Advisory Group |
* Presentation of User References to Be Confirmed |
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Executive Speakers
The following executives are among those who will present at the Forum. Select speaker name to view bio and picture. |
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Location
The Forum is held at the Radisson BLU Astrid Hotel in Antwerp.
Radisson BLU Astrid Hotel Koningin Astridplein 7 2018 Antwerp Belgium Phone +32 (0)3 203 1234 Fax +32 (0)3 203 1275 Email info.astrid.antwerp@radissonblu.com www.radissonblu.com/astridhotel-antwerp
Attendees should make their own hotel reservations. ARC has contracted rooms at a rate of 129 EUR, based on availability, if reservations are made by January 21, 2012. When making reservations, please specify that you will be attending PMA 2012.
The Radisson BLU Astrid Hotel is located in the heart of Antwerp, right opposite the central station. The hotel offers free high-speed, wireless Internet access for meeting delegates. For directions, please go to www.radissonblu.com/astridhotel-antwerp/location. |
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To Register
Forum Fee The Forum fee is 500 EUR. The fee includes a reception on Monday evening, snacks and lunch on Tuesday, and all program materials. In addition, registrants are granted 12 month access to PMA Virtual at no extra charge - a value of 300 EUR.
Group rates are available. Please contact rkilies@arcweb.com for more information.
Cancellations and Substitutions Substitutions may be made at any time at no additional charge. The registration fee is fully refundable up to three weeks prior to the Forum date. A 50% cancellation fee will be assessed after that date. All cancellations must be received in writing.
Registration Methods Please use one of the following methods to register for the Forum:
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PMA Virtual
The PMA portal, www.process-management-academy.com, enables you to view recordings of the forum presentations and discussions in real-time or any time after the forum, download PDF versions of the lectures, and communicate with speakers and obtain information about their organizations. While the proceedings of the Antwerp event are being broadcast, virtual delegates have the opportunity to pose questions and take part in discussions as if they were sitting in the auditorium.
The registration fee for PMA Virtual and user rights to the PMA portal is 300 EUR. To register, please contact rkilies@arcweb.com, call +49-(0)2104-2869889 or send a fax to +49-(0)2104-542013.
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Speaker Opportunities
For information on nominating a speaker for the forum, please visit our Speaking Opportunities page or contact René Kilies at +49-(0)2104-2869889 or rkilies@arcweb.com.
Sponsorship Opportunities
For information on opportunities for sponsoring the forum, please contact René Kilies at +49-(0)2104-2869889 or rkilies@arcweb.com.
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PMA Attendees
The following organizations are among those who have attended PMA:
ABB AFD GmbH Leuna Agoria Airsprite Technologies Aker Process AkzoNobel Aliseca Alpha Steuer-Mess-Regeltechnick ALSTOM Energy AMNYTT Anapur Aramco Overseas ARCA-Regler Arkema Group Arla Foods Ashcroft Instruments AspenTech AUCOTEC Automa AVI AVR Rotterdam B&R Industrial Automation Bar Pneumatische Steuerungssysteme BARTEC Basell Polyolefine BASF Bayer BlueCielo ECM Solutions BN Automation BP Buerkert Werke C&M Engineering Cargill CAT Celanese Chemieanlagenbau Chemnitz Cisco Clariant Produkte Cognis Oelchemicals Comos Industry Solutions ConScript Control Engineering COPA-DATA CRIT Croon CTE Curvaceous Software Danisco DDC Deutsche Messe Dow Chemical Dr. Oestreich Consulting DSM DuPont E+H Wetzer Economic Engineering EDF EKS Engel Elan Software Elias Emerson Process Management Endress+Hauser ETH European Commission EUtech Scientific Engineering Evonik Degussa ExxonMobil Fachhochschule Köln FDT Group |
Festo FHS Bonn-Rhein-Sieg Finze & Wagner EMSR Flowserve Frauhofer IITB F-Secure Future Capital G&O Automation GeCma Components GIT VERLAG Gönnheimer Elektronic Grace Manufacturing HACH-LANGE Hans Turck HART Hatch Associates Haus der Technik Henkel HIMA Paul Hildebrandt Hirschmann HOERBIGER Honeywell Horizon Power Huethig iBanx IBM Ifak IKF SIL IML Group Industrial Defender Ineos Köln Infracor InfraServ Innomiate Security Intel Intergraph Intermate Invensys IPCOS IT Advisory Group iTAC Software ITandFactory Kiel Engineering Knick Elektronische Konradin Verlag Robert Kohlhammer Krohne Messtechnik Laborelec Landesumweltamt NRW Lang & Peitler Automation Lanxess LeiKon LEONI Kerpen Lubrizol Lyondell MACTek MAN TURBO Managing Automation ManuBiz Mars Matrikon Merck Messe Duesseldorf Metso Automation Microsoft MiRO Karlsruhe Mitsubishi Electric MM MaschinenMarkt Mobrey MRO Software |
MTL Instruments NAMUR NEC Electronics NextNine Oldenbourg OMV Deutschland OSI Software OXEA Oxeno Olefinchemie Paradine Penta-Electric Pepperl+Fuchs Pfizer Manufacturing Phoenix Contact Primation Systemtechnik PROFIBUS/PROFINET ProLeiT PROLIST International PT Industrieel PTB Physik.-Techn. Publish Industry Verlag R. Stahl Schaltgeräte RIB Software ROCHE Diagnostics Rockwell Automation Rösberg Engineering Royal DSM Rudolf Wild SABIC Sachtleben Chemie Samson SAP Sasol Germany Schneider Electric Shell Deutschland Oil Siemens Softing SPPC Tata Consultancy Services Technip Germany Technische Computer TeDo Verlag Thales Group Thomas Industrial Media Ticona TNO Total Trebing & Himstedt T-Systems TU München-TUM Turck UBL Uhde Universität Kassel USPI VDE-Verlag VDI-Verein Deutscher VDI Wissensforum Vega Grieshaber Vogel Business Media Völkers Büro VTA WAGO Kontakttechnik Weidmüller WEKA FACHMEDIEN WIB Wonderware Yokogawa ZVEI |
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